+27 (0)10 035 1272

Our screen panels

Modular 305 x 305 x 30mm

Modular 610 x 305 x 30-50mm

Pin only

Pin and sleeve

Clip on panel

Steel reinforcement

Different aperture shape and size Weir bar. Available in different sizes.

Skid bar. Quantity as per customer requirement.

Different colour

 

Polymer raw material is import from Germany. Their polymer industry is a leader on supply of polyurethane and rubber.

“The life span of the Songatech screen panel is an estimated three months depending on the application.”

Screen panel material of construction

Polyurethane

Rubber

Steel reinforcement

 

Current Application

Chrome

PGMs

Coal

Quarry

Gold

Diamond

Benefits for our screen panel product.

 Lower prices.

 Colour code at no cost to customer.

 Two weeks lead time.

 Work with different couriers.

 Option to keep stock on our shelves if needed.

 Only one month to manufacture a custom design.

 

Services

 In-house technical support

 Site visit

 Screen repairs

 Vibrating motor repairs

 

Refurbishment

Spirals

Gravity distributor

Launders

Spiral refurbishment

“The life span of the Songatech refurbished spiral is 2 years vs. 4 years for a new one, for only 25% cost of new one.”

Spiral types

Large diameter

Small diameter

3 – 5 turn, single to triple configuration

 

Current Application

Chrome

UG2 tails

Coal

Beach sands

Benefits for refurbishment

 25% cost of new one

 No capital requirements

 Reduces scrap asset value

 Only one month to fix

 

Raw material

 Fiberglass exterior for spirals

 Steel/ fiberglass exterior for gravity distributors and launders

 Rubber lining/ polyurethane lining

 

 

Our wire mesh

Slot aperture

Square aperture

Cut to customers dimensions

Can supply a roll on request

 

Wire mesh

“Widely used at the quarry industry, our wire mesh has a life time of two months and offers a better open area when compared to other screening media.”

Wire mesh material of construction

Round bar

Steel sheets exterior

Punched steel sheets

 

Current Application

Quarry

Chrome

PGMs

Coal

 

Conveyor belt specifications

 

 EP200, EP250, EP300, EP400

 500 – 1600mm width

 100 – 200m roll

 9.6 – 12mm thickness

 Supply 4 ply

 4mm top and 2mm bottom layer thickness

 1.6 – 1.7m height per roll

 Manufacture to custom design

 

Classifier nozzles

2.5mm orifice

Manufactured from ceramic

Manufactured from porcelain

Manufactured from PU

 

Classifier nozzles

Widely used at the chrome mines, our nozzles have a life time of two months and offer a better efficiency due to their superior design and finishing.

Overview

Manufactured in our factory

Not brittle, won’t break

One week lead-time

Currently in use at local mines

 

Steel balls

Uniform Round in shape

Manufactured from cast iron

Alloyed with chrome

Offer different sizes, diameter

 

Steel balls

Our grinding media steel balls are manufactured locally. They have a reputable lifespan and are easily comparable with the steel balls from other supplier.

Benefits

Longer lifespan

Lower operational costs

Not brittle

 

Current Application

Quarry

Chrome

PGMs

Coal

 

Specification

40 – 150mm diameter, SANS 1338: 2008 Grade 3

Grade chrome 12%, 18% and 27%.

Supplied in 1t drums/ Supplied in 1t bags

 

Ferrosilicon Powder

• It is used for Dense Medium Separation

(DMS) process

• Mostly Wemco drum and DMS Cyclone

operation

• Our ferrosilicon is an alloy of iron and

silica

• Usually contains a silicon content of 15 –

95%

• Our ferrosilicon is Gas atomised and we

have the following products specifications;

Coarse, Fine, Cyclone 60, Cyclone 40,

DMS 70

• Used for chrome, iron ore, manganese, etc

 

Advantages of our dense medium

separation products:

• Ease of handling • Safety • Product integrity • Durability • Water resistance packaging

Magnetite Powder

• Magnetite is a natural iron oxide magnet

• Used for magnetite powder as heavy media

in coal washing

• Mostly used for Wemco drum and DMS

cyclone

• Packed in 1 tonne bags, or poly-lined fibre

drums

 

Ceramic Tiles

• Produced for lining mining equipment

• Supplied on difference sizes

• Cut to size on customer request

 

Lining Applications

• Chutes

• Conveyor head pulley

• Conveyor tail pulley

• Wemco drum

• Steel pipes

• Sump/ Tanks

 

Designed by Smudged

“The life span of the Songatech screen panel is an estimated three months depending on the application.”
“The life span of the Songatech refurbished spiral is 2 years vs. 4 years for a new one, for only 25% cost of new one.”
“Widely used at the quarry industry, our wire mesh has a life time of two months and offers a better open area when compared to other screening media.”
Widely used at the chrome mines, our nozzles have a life time of two months and offer a better efficiency due to their superior design and finishing.
Our grinding media steel balls are manufactured locally. They have a reputable lifespan and are easily comparable with the steel balls from other supplier.
• Ease of handling • Safety • Product integrity • Durability • Water resistance packaging
“The life span of the Songatech screen panel is an estimated three months depending on the application.”
“The life span of the Songatech refurbished spiral is 2 years vs. 4 years for a new one, for only 25% cost of new one.”
“Widely used at the quarry industry, our wire mesh has a life time of two months and offers a better open area when compared to other screening media.”
Widely used at the chrome mines, our nozzles have a life time of two months and offer a better efficiency due to their superior design and finishing.
Our grinding media steel balls are manufactured locally. They have a reputable lifespan and are easily comparable with the steel balls from other supplier.
• Ease of handling • Safety • Product integrity • Durability • Water resistance packaging
“The life span of the Songatech screen panel is an estimated three months depending on the application.”
“The life span of the Songatech refurbished spiral is 2 years vs. 4 years for a new one, for only 25% cost of new one.”
“Widely used at the quarry industry, our wire mesh has a life time of two months and offers a better open area when compared to other screening media.”
Widely used at the chrome mines, our nozzles have a life time of two months and offer a better efficiency due to their superior design and finishing.
Our grinding media steel balls are manufactured locally. They have a reputable lifespan and are easily comparable with the steel balls from other supplier.
• Ease of handling • Safety • Product integrity • Durability • Water resistance packaging
“The life span of the Songatech screen panel is an estimated three months depending on the application.”
“The life span of the Songatech refurbished spiral is 2 years vs. 4 years for a new one, for only 25% cost of new one.”
“Widely used at the quarry industry, our wire mesh has a life time of two months and offers a better open area when compared to other screening media.”
Widely used at the chrome mines, our nozzles have a life time of two months and offer a better efficiency due to their superior design and finishing.
Our grinding media steel balls are manufactured locally. They have a reputable lifespan and are easily comparable with the steel balls from other supplier.
• Ease of handling • Safety • Product integrity • Durability • Water resistance packaging